Two-Stage Reverted Gearbox (Complete)

Two-Stage Reverted Gearbox

General Information:

    I took a Machine Design course during my Fall 2023 semester, the semester long project for the lab section was to follow requirements and build a two stage reverted gearbox. For this project, I worked with a team of two other students.

Objective:

    The objective of this project is to design and create a two stage gearbox following the requirements(seen below):

Requirements


Contributions:

My contributions for this project were:
  • Pinion excel calculations
  • 3D Printing gears and pinions
  • Designing the housing in SolidWorks
  • Formatted an Excel sheet template to do all calculations for the entire class to use

What I learned from this project:

  • I learned the value of rapid prototyping
  • Gear design
  • Assembly process and how stressful it can get if last minute
Several failed pinion prints due to printer calibration error, which was corrected


Sample Pictures/Videos:

3D Printing the gear 
Shaft fitting in the tolerance of the gears + a new dumbbell 

Inside of gearbox


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